Yes | No | Before you begin joining make sure: |
1. The power to conveyor is disconnected | ||
2. Wear safety glasses | ||
3. Correct replacement belt is selected | ||
4. Correct tools are on hand | ||
5. All tensioning mechanisms are released | ||
6. Belt is threaded onto conveyor right (smooth) side up | ||
7. Loop edges curve back away from direction of belt travel | ||
8. Belt edges are tied together with wire, twine, or a plastic wire tie | ||
Yes | No | After joining/installation is completed: |
9. Check drive sprocket alignment for 3 to 5mm clearance with Z-bends (belt joints) | ||
10. Check sprocket teeth alignment (Not needed if shaft is “keyed”) | ||
11. Check position of wear strips and adjust if making contact with Z-bends (belt joints) | ||
12. Check belt tracking in grooved end rolls and transfer rollers | ||
13. Re-tighten/adjust tension | ||
14. Test tracking by running belt without product; adjust belt | ||
15. Check for proper disposal of old wire and all wire pieces | ||
16. Return tools to proper storage location | ||
Yes | No | Conveyor safety check: |
17. Are the operating instructions clearly listed and posted? | ||
18. Are they safety guards adequate to prevent accident and injury? | ||
19. Are the limit switches and alarms working? | ||
20. Do the personnel know the location of the emergency stop/control switches? | ||
Yes | No | Routine maintenance inspection and evaluation: |
21. Check belt surface for bent or broken wire strands; straighten or repair immediately | ||
22. Check joining clips (if used) for wear/damage | ||
23. Check all conveyor components for excessive wear (drive sprockets, blanks, wear strips, etc.) and replace if needed | ||
24. Check sprocket alignment for 3 to 5mm clearance | ||
25. Check sprocket teeth alignment (Not needed if shaft is “keyed”) | ||
26. Check position of wear strips and adjust if making contact with Z-bends (belt joints) | ||
27. Check belt tracking in grooved end rolls and transfer rollers | ||
28. Check tension; adjust tension mechanisms as necessary | ||
29. Check levelness of conveyor frame | ||
30. Test tracking by running belt slowly without product |
Notifications