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Training has always been a cornerstone of Wire Belt’s commitment to supporting its customers. However, in recent times, a growing shortage of skilled engineers, compounded by retirements and inter-industry movements, has created a noticeable skills gap in the maintenance of Flat-Flex® belting. This gap has resulted in premature belt breakages, causing costly downtime, reduced production capacity and product losses. Recognising the urgency of this issue, Wire Belt has responded with a comprehensive training program designed to bridge this skills gap and empower engineers to keep Flat-Flex® belting running smoothly.
The shortage of engineers specialising in Flat-Flex® belt maintenance has been a growing concern across various industries. Wire Belt recognised that merely providing high quality belting solutions was not enough; there was a pressing need to ensure that customers had the knowledge and skills to maintain these belts effectively. This realisation led to the development of a formal training program conducted directly on customers’ sites.
Wire Belt’s training program goes beyond teaching engineers how to join belts; it encompasses all aspects of Flat-Flex® belting maintenance. This includes imparting knowledge about the correct setup, preventative maintenance practices and troubleshooting techniques. The program emphasises the use of proper tools and techniques, ensuring that engineers can confidently handle any issues that may arise.
The training sessions take place on Wire Belt’s small training conveyors, providing a controlled environment away from the pressures of manufacturing lines. This approach allows engineers to learn and practice the necessary skills without the immediate demands of production, helping them gain proficiency in a more relaxed setting.
The results of this training have been nothing short of remarkable. Engineers who have undergone the program now feel equipped and confident in tackling issues proactively, preventing potential problems before they can disrupt production. Engineering managers benefit from having a more versatile and skilled team, while production teams experience significant gains in productivity.
Wire Belt’s training program has garnered such success that it has quickly expanded to other sites within large corporate groups. Collaborations with group training managers have further solidified the importance of these training initiatives.
Throughout the year, Wire Belt has worked with major players in various industries, including biscuit manufacturers, coated chicken producers, ready meal manufacturers and more. Training has become an integral part of their operations, with sessions already scheduled through to the end of 2024.
As a testament to the program’s effectiveness, training is now being requested for new hires at companies where Wire Belt conducted training in 2022.
The significance of this training extends beyond knowledge and skills, it has a tangible impact on the bottom line. Wire Belt collects feedback from attendees and continually refines the training as part of its commitment to constant improvement. The feedback speaks volumes, with one customer reporting that by preventing a single unexpected breakdown, they save a staggering £28,000 in lost products.
In conclusion, Wire Belt’s Flat-Flex® Belt Maintenance Training program is more than just a response to a skills shortage, it’s a transformative solution that empowers engineers, enhances production reliability and saves companies substantial costs. With Wire Belt’s ongoing commitment to excellence and continuous improvement, this training is set to become an industry standard, ensuring that Flat-Flex® belting continues to deliver maximum value to businesses worldwide.
If you would like further information with anything related to belt training, contact our technical sales team today. Call us on +44 (0) 1795 421771 or email sales@wirebelt.co.uk.We also post new blogs each month, highlighting a range of topics such as different products, maintenance tips and much more, so be sure to come back soon.
Phone: +44 (0) 1795 421771
Email: sales@wirebelt.co.uk